Dage 4000 Specification

Specifications



[Machines] [Load Cartridges] [XY- Tables]


Machine Specification

4000 4500 5000
Machine
Machine footprint W 960mm (including monitor) 960mm (including monitor) 960mm (including monitor)
D 730mm (including arm rest) 730mm (including arm rest) 730mm (including arm rest)
H 710mm 800mm 710mm
Weight 45kg 63kg 63,5kg (including anti-vibration mount and Borescope)
Power Supply switchable 100/110V, 220/240V AC 500/60Hz
Pneumatic Supply (for machine) 4bar, 6mm OD/4mm ID plastic pipe
Vacuum Supply (for workholder) min. 500mm Hg plastic pipe
Illumination adjustable 12V halogen adjustable white LED cluster 28V adjustable 12V halogen
International Certification European CE regulations-EMC directive, low voltage directive and mechanical safety directive

Manufactured in accordance with ISO 9002

PC (minimum requirement) Windows 2000, XP with free PCI slot for real time next move controller card
please consult factory on details
Monitor 17" TFT flat screen
options on request

Optics
Stereozoom Microscope various suppliers
Camera Options high magnification vertical image capture with
90x - 1800x zoom
borescope with 350µm field of view

Axis
Z Travel 65mm 200mm 65mm
Z Accuracy over 2mm ± 2µm ± 2µm ± 2µm
Z Accuracy for Shear Stepback ± 1µm over 25µm travel ± 1µm over 25µm travel ± 0.25µm over 10µm travel
Z Axis Maximum Force 10kg 100kg 10kg
X, Y Axis dependant on configuration - refer to xy table configuration matrix

Load Cartridges
Wirepull 100g, 1kg, 10kg with continuous 360° rotation 100g, 1kg, 10kg, 100kg with continuous 360° rotation 100g, 1kg, 10kg with continuous 360° rotation
Ultra Fine Pitch Wirepull - - 25g (with 'quick guard' load tools to be used with ant vibration mount)
Tweezer Pull 100g, 1kg, 5kg, 10kg with 360° rotation
Ball Shear 250g and optional 360° rotation
touch down sensor with air bearing and over travel

Ultra Fine Pitch Ball Shear - - 25g (with 'quick guard' load tools to be used with ant vibration mount)
super sensitive touch down sensor with air bearing and over travel
Solder Bump, Small Die, Heavy Wire and Ribbon Shear 5kg and optional 360° rotation
touch down sensor with air bearing and overtravel
Die Shear 100kg, 200kg dependant on xy table configuration -
Cold Bump Pull up to 5kg
Heated Bump Pull up to 10kg
Vector Pull 250g and 5kg
Handling Quick Change Load Cartridges with automatic tool guard
change over time approx. 30 sec.
Ranges all load cartridges have 4 software selectable load ranges as standard
up to 10 load ranges programmable
Accuracy total system accuracy ± 0,25% of load range selected
sensor accuracy and repeatability to within 0.01% (100ppm)
Calibration automatic and software controlled on all cartridges, automatic alarm notification
linearity checks and GR&R mode
optional calibration-jigs and certified weights are required
Software Features
SPC Full SPC included
Data format Microsoft Access mdb, fully ODBC compliant. Alternative SQL database
customized CSV and RS232 output
Automation optional teach and repeat automation for all load cartridges
Product Layer optional to test a product with different test parameters in a sequence. Ideal in combination with automation software. Reference images for every test and reference point.
Wafer Map optional to visualize wafer maps. Bin codes and grids displayed in customized colours. 'Click and Move to Die' -

Customized Features
requests welcome

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Load Cartridge Specification




selected pre-
programmed Load Cartridge Range available on following
standard Cartridges overall System Accuracy
± Resolution
shown to operator
(digits) Resolution stored
in database
(digits) minimum
recognised Force (threshold) maximum Loadcartridge repeatability and accuracy 100ppm
0,25% 5% 0,01%
all units in grams

200.000 DS200kg 500,000 1,00E+00 5,00E-01 10.000,00 20,0000
100.000 DS200kg, DS100kg 250,000 1,00E+00 5,00E-01 5.000,00 10,0000
50.000 DS200kg 125,000 1,00E+00 1,00E-10 2.500,00 5,0000
40.000 DS100kg 100,000 1,00E+00 1,00E-10 2.000,00 4,0000
20.000 DS200kg, DS100kg 50,000 1,00E+00 1,00E-10 1.000,00 2,0000
10.000 DS100kg, WP10kg, TP10kg 25,000 1,00E-01 1,00E-11 500,00 1,0000
5.000 BS5kg, TP5kg, DS5kg 12,500 1,00E-01 1,00E-11 250,00 0,5000
2.500 WP10kg, TP10kg, TP5kg 6,250 1,00E-01 1,00E-11 125,00 0,2500
2.000 BS5kg, DS5kg 5,000 1,00E-02 1,00E-12 100,00 0,2000
1.000 WP10kg, TP10kg, TP5kg, BS5kg, DS5kg, WP1kg, TP1kg 2,500 1,00E-02 1,00E-12 50,00 0,1000
500 TP5kg, WP1kg, TP1kg 1,250 1,00E-02 1,00E-12 25,00 0,0500
400 BS5kg, DS5kg 1,000 1,00E-02 1,00E-12 20,00 0,0400
250 BS250, VP250, WP1kg, TP1kg 0,625 1,00E-02 1,00E-12 12,50 0,0250
100 WP1kg, TP1kg, BS250, VP250, WP100, TP100 0,250 1,00E-03 1,00E-13 5,00 0,0100
50 BS250, VP250, WP100, TP100 0,125 1,00E-03 1,00E-13 2,50 0,0050
25 BS250, VP250, WP100, TP100, BS25, WP25 0,063 1,00E-03 1,00E-13 1,25 0,0025
20 WP20 0,050 1,00E-03 1,00E-13 1,00 0,0020
10 WP100, TP100, WP20, BS25, WP25 0,025 1,00E-03 1,00E-14 0,50 0,0010
5 WP20, BS25, WP25 0,013 1,00E-03 1,00E-14 0,25 0,0005
2 WP20 0,005 1,00E-03 1,00E-14 0,10 0,0002

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XY-Table Configuration Matrix and Specification




XY50 Accuracy Report

XY160 Accuracy Report

XY240 Accuracy Report